Pakej Kepala Valve Besar

Ok hari ni sembang² dengan kawan pasal head, ada terserempak head MDS valve 22/19 dengan harga RM280.00 Tak sempat nak confirm harga betul betul lagi dengan tuan punya badan. Jadi sesiapa yang berminat nak pakai valve besar boleh la hubungi saudara Akmar untuk pertanyaan yang lebih lanjut.

Head MDS
Pakej dapat:
cam racing mds
valve mds 19-22
spring valve cms
RM280
0103813775 - Akmar

Facebook Link Here - Akmar Motor Part

Future Disassemble

Considering these combination on next disassemble

• Cylinder Head 22/19 valve, need to port and polish
• 57mm Cylinder FZ150/Vixion
• 57mm Dish type low compression piston need valve pocket
• Cam CMS (T) tappet clearance In ? Out ?
  IN 0.08mm EX 0.10mm
• CMS Valve Spring

To get:
New cylinder bottom gasket
New engine oil SAE 20/50
New Toyota coolant

Carburetor jetting range Pilotjet #35 Mainjet #110 - #115

Current:
15/37 112 chain link
80/90 front, 90/90 rear

On List:
New Auto Clutch Shoe
Capacitor Discharge Ignition (CDI)
6 Spring Clutch Housing
New Exhaust


57mm Vixion/FZ150 Pocket Valve Example

to be updated...
Image source: Google

The Jetting

Availabe size:
Pilotjet: #32.5 #35 #37.5 #42
Mainjet: #110 #138 #150 #155 #160

Currently on PJ #37.5 MJ #160 Needle at middle clip, 2 turn.
Default setting for the air screw is 1 turn out, max turn at 1 ¼, 1 ½ turn.

Notes:

• Warm up your engine to the proper operating temperature. 
• Turn the idle up so it is idling about 500 RPM’s higher than normal.
• Turn the airscrew all the way in until it bottoms out, once bottomed out slowly back the screw out a ¼ turn at a time (give the engine 10-15 seconds between each ¼ turn of the screw, to allow the engine to catch up w ith the adjustments).
• Continue backing the airscrew out until the engine idles at its highest RPM.
• The preferred setting window is between 1 and 2 turns.
• If the engine idles at its highest RP M from 0-1 turns out this mean s the pilot setting is on the Lean side and a larger pilot jet should be installed.
• If the engine idles at its highest RPM at over 2 turns out, this means the pilot setting is on the Rich side and a smaller pilot jet should be installed.

Notes Original Source

TT3D: Closer to the Edge

Genre: Documentary | Sport By vividly recounting the TT's legendary rivalries and the Isle of Man's unique road racing history, this 3D feature documentary will discover why modern TT riders still risk their lives to win the world's most dangerous race. The Isle of Man Tourist Trophy is the greatest motorcycle road race in the world, the ultimate challenge for rider and machine. It has always called for a commitment far beyond any other racing event, and many have made the ultimate sacrifice in their quest for victory. A story about freedom of choice, the strength of human spirit and the will to win. It's also an examination of what motivates those rare few, this elite band of brothers who risk everything to win. The vision of top commercials director Richard de Aragues, this promises to be one of the most thrilling films of 2011. Written by CinemaNX Source Link: IMDB

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Note Log

Changed to FZ150i camshaft..
Tappet clearance set to in 0.10mm ex 0.20mm
Carburetor condition too rich with lower lift and duration of the cam profile.

Raised needle one clip up
Carburetor too lean

*Too closed at ½, another ¼ and 1 turn on air screw for richer mix...

4 Stroke Carburetion Troubleshooting

Notes on Carburetor

Bike Runs-On or Won't Idle Down When Throttle is Chopped

• Idle set too high
• Air leak in intake or engine
• Pilot too rich (when bike is hot)

Bike Wont Start When Cold Temp Outside

• Pilot jet too lean
• Air filter over-oiled
• Motor oil too thick for temperature

Bike Sputters / Wont Clean Out at High RPM

• Main jet too rich
• Air filter over-oiled
• Spark plug has debris on electrode

Bike Coughs & Stalls in Slow Turns

• Pilot jet too lean
• Idle set too low
• Valves set too tight
• Decompressor is set too tight, so turning the bars engages release slightly

Bike Hesitates or Bogs Over Deep Whoops or G-Outs

• Float level too low
• Carb vent tubes blocked
• Main jet splash shield not installed
• Float level too high, gas is trapped in vent tunes (install T-vents)

Bike Starts But Wont Take Throttle Without Sputtering

• Pilot jet too rich
• Water in fuel
• Debris in main jet

Bike Suddenly Starts Sputtering / Gas Flows from Vent Tubes

• Stuck float check valve
• Debris in gas or carb

Bike Runs Hot / Feels Slow & Flat on Straights

• Main jet too lean
• Fuel octane too low, causing detonation

Bike Coughs & Stalls When Throttle is Whacked Open

• Needle too lean
• Slide cutaway too lean
• Pumper circuit blocked or too lean

Original Source Here

Current Cam

Kelonggaran klep (dingin)
Masuk 0,10–0,14 mm (0,0039–0,0055 in)
Buang 0,20–0,24 mm (0,0079–0,0094 in)

IN 0.10mm EX 0.20mm (current)
IN 0.14mm EX 0.24mm (will try)

Empat Ratus Cubic Centimeters

Yamaha LC135 up 400cc
Blh hantar buat dgan kami
Jack stroke 12mm
Piston 76mm Honda CBR 250
Valve 30/28mm
For info call 010 7130296 gee
Facebook Link

Throttle Opening

Notes on throttle opening position

1) 1/8 Idle: Pilotjet, Air Screw, Idle Screw
2) ¼ Throttle position
3) ½ Throttle position
4) ¾ Throttle position
5) WOT (Wide Open Throttle)







Image Source: Google

Siam Mai...

Carb Siam Keihin pe28 round slide..

Current:
Mainjet: #160
Pilotjet: #35
Needlejet clip position:
Air turn:

Carb Keihin pe28 siam ni boleh sangat la nak pakai.. Harga sekitar rm150 ke rm170 boleh dapat dah.. Komponen dalaman carb siam ni jarum tengah tak ada takuk klip nak laras, jadi ditukar dengan jarum tengah Kips KR150, untuk pilotjet pulak tukar pakai Uma punya dan untuk mainjet pakai Kips KR150.

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Log Milage

Mileage at 22014 kmh
Hi Rev semi synthetic 15/50
New Oil filter
front 15, 37 rear with 112 chainlink
ready on 15 front, rear 35 with 106 chainlink

Radiator fan manual switch bypass
Stock CDI TPS adjustment for 9600 rpm
To Set Digital Avo To Dc Voltmeter, Connect (+) To Yellow, (-) To Black-Blue Wire.
Adjust Your TPS Position By Loosen Its Nut To Get Avo Value Between 0.63-0.73V
CDI gear 2 bypass pink wire.

Lift Clearance

Notes:



if applicable at
IN 0.10mm EX 0.16mm
-
IN 0.14mm EX 0.20mm

Kipas

Radiator fan bypass with manual on/off switch. (Short Curcuited)

Progressing...

Item Check List Log

Topset:

• Cylinder Head 22/19 ✔
  • 22/19 valve ✔
• Cylinder Block 63mm ✔
  • upper gasket ✔
  • lower gasket ✔
• Forged Piston 63mm ✔
  • piston ring ✔
  • piston pin ✔
  • piston circlip ✔
• CMS Camshaft Lift: 5.8 Stage 2 ✔
  Tappet clearance: IN 0.10mm Out 0.16mm
• CMS Valve Spring ✔

Carb:
Keihin PE28 28mm ✔
28mm Intake Pipe ✔
28mm air filter ✔
Mainjet & Pilotjet ✔

Notes:
Need to get item as listed below

* New Valve Seal ✔

* Topset gasket set ✔

* NGK Spark Plug G Power ✔

* 15-20/50 Semi synthetic engine oil ✔

* Camshaft bearing = 6906

* Water Pump bearing = 6000

Others:
6 Spring clutch housing for better clutch grip.
Larger front disc plate for stopping.
CDI - Out of budget.

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