Malaysia 135LC Owners

Pakej Kepala Valve Besar



Ok hari ni sembang² dengan kawan pasal head, ada terserempak head MDS valve 22/19 dengan harga RM280.00 Tak sempat nak confirm harga betul betul lagi dengan tuan punya badan. Jadi sesiapa yang berminat nak pakai valve besar boleh la hubungi saudara Akmar untuk pertanyaan yang lebih lanjut.

Head MDS
Pakej dapat:
cam racing mds
valve mds 19-22
spring valve cms
RM280
0103813775 - Akmar

Facebook Link Here - Akmar Motor Part

Future Disassemble



Considering these combination on next disassemble
  • Cylinder Head 22/19 valve, need to port and polish
  • 57mm Cylinder FZ150/Vixion
  • 57mm Dish type low compression piston need valve pocket
  • Cam CMS (T) tappet clearance In ? Out ?
    IN 0.08mm EX 0.10mm
  • CMS Valve Spring

To get:
New cylinder bottom gasket
New engine oil SAE 20/50
New Toyota coolant

Carburetor jetting range Pilotjet #35 Mainjet #110 - #115

Current:
15/37 112 chain link
80/90 front, 90/90 rear

On List:
New Auto Clutch Shoe
Capacitor Discharge Ignition (CDI)
6 Spring Clutch Housing
New Exhaust


57mm Vixion/FZ150 Pocket Valve Example

to be updated...
Image source: Google

The Jetting



Availabe size:
Pilotjet: #32.5 #35 #37.5 #42
Mainjet: #110 #138 #150 #155 #160

Currently on PJ #37.5 MJ #160 Needle at middle clip, 2 turn.
Default setting for the air screw is 1 turn out, max turn at 1 ¼, 1 ½ turn.

Notes:
  • Warm up your engine to the proper operating temperature. 
  • Turn the idle up so it is idling about 500 RPM’s higher than normal.
  • Turn the airscrew all the way in until it bottoms out, once bottomed out slowly back the screw out a ¼ turn at a time (give the engine 10-15 seconds between each ¼ turn of the screw, to allow the engine to catch up w ith the adjustments).
  • Continue backing the airscrew out until the engine idles at its highest RPM.
  • The preferred setting window is between 1 and 2 turns.
  • If the engine idles at its highest RP M from 0-1 turns out this mean s the pilot setting is on the Lean side and a larger pilot jet should be installed.
  • If the engine idles at its highest RPM at over 2 turns out, this means the pilot setting is on the Rich side and a smaller pilot jet should be installed.

Notes Original Source

TT3D: Closer to the Edge

Genre: Documentary | Sport
By vividly recounting the TT's legendary rivalries and the Isle of Man's unique road racing history, this 3D feature documentary will discover why modern TT riders still risk their lives to win the world's most dangerous race. The Isle of Man Tourist Trophy is the greatest motorcycle road race in the world, the ultimate challenge for rider and machine. It has always called for a commitment far beyond any other racing event, and many have made the ultimate sacrifice in their quest for victory. A story about freedom of choice, the strength of human spirit and the will to win. It's also an examination of what motivates those rare few, this elite band of brothers who risk everything to win. The vision of top commercials director Richard de Aragues, this promises to be one of the most thrilling films of 2011.
Written by CinemaNX

Source Link: IMDB




Note Log


Changed to FZ150i camshaft..
Tappet clearance set to in 0.10mm ex 0.20mm
Carburetor condition too rich with lower lift and duration of the cam profile.

Raised needle one clip up
Carburetor too lean

*Too closed at ½, another ¼ and 1 turn on air screw for richer mix...

4 Stroke Carburetion Troubleshooting

Notes on Carburetor


Bike Runs-On or Won't Idle Down When Throttle is Chopped

  • Idle set too high
  • Air leak in intake or engine
  • Pilot too rich (when bike is hot)

Bike Wont Start When Cold Temp Outside

  • Pilot jet too lean
  • Air filter over-oiled
  • Motor oil too thick for temperature

Bike Sputters / Wont Clean Out at High RPM

  • Main jet too rich
  • Air filter over-oiled
  • Spark plug has debris on electrode

Bike Coughs & Stalls in Slow Turns

  • Pilot jet too lean
  • Idle set too low
  • Valves set too tight
  • Decompressor is set too tight, so turning the bars engages release slightly

Bike Hesitates or Bogs Over Deep Whoops or G-Outs

  • Float level too low
  • Carb vent tubes blocked
  • Main jet splash shield not installed
  • Float level too high, gas is trapped in vent tunes (install T-vents)

Bike Starts But Wont Take Throttle Without Sputtering

  • Pilot jet too rich
  • Water in fuel
  • Debris in main jet

Bike Suddenly Starts Sputtering / Gas Flows from Vent Tubes

  • Stuck float check valve
  • Debris in gas or carb

Bike Runs Hot / Feels Slow & Flat on Straights

  • Main jet too lean
  • Fuel octane too low, causing detonation

Bike Coughs & Stalls When Throttle is Whacked Open

  • Needle too lean
  • Slide cutaway too lean
  • Pumper circuit blocked or too lean

Original Source Here